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  • Gearbox madness...

    I've been looking at Ben's gearbox tunings with much interest, so let's start with a quote of him in his resto thread:

    Originally posted by BenH View Post
    I was looking at the box I got with the replacement engine today, just to see what I had..
    F18W with 3.94 final drive! Proper result and the hydro release bearing should fit a f16/20 ect if I go down that route in the future.

    F16 F18 F20 Gearbox Hybrid by ben a.k.a me, on Flickr

    So came up with a plan, strip the f18 for the final drive and 5th gear. Then mix it up with a spare F20 I had, I'd not wanted to strip my 'good' F16 just in case I need a spare but the F20 was untested as it's not from one of my cars.

    So pulled out the diff then popped off the 5th gear cluster, I needed to put a little tension with a puller then heated the gear gently with the oxy set it made a pop and slid off.

    F16 F18 F20 Gearbox Hybrid by ben a.k.a me, on Flickr

    Then pulled out the cluster the F18 is next to my spare F16C cluster in the pic, just to check if they looked the same. I gave it a check over and it all looked good so stripped that down.

    F16 F18 F20 Gearbox Hybrid by ben a.k.a me, on Flickr

    Then did the same on the spare F20, that too looked good if not just a little dirty

    F16 F18 F20 Gearbox Hybrid by ben a.k.a me, on Flickr

    That gave me in total 2.5 gearboxs on the floor in bits.... So many bits...

    F16 F18 F20 Gearbox Hybrid by ben a.k.a me, on Flickr

    Had a little compair up of the bits, F18W left and F20 3.55 right.

    F16 F18 F20 Gearbox Hybrid by ben a.k.a me, on Flickr

    Just for interest a F16 F18 and F20 diff, the 16 and 18 are the same the F20 is much more meaty. Not that matters with a LSD.
    Also inside they look the same really, other than the F20 having more roller in one bearing than the F16. But the same bearings are used in F20/18 and they are all interchangable. The main difference I can see between them is the case having more ribs on the F20 and the diff.

    F16 F18 F20 Gearbox Hybrid by ben a.k.a me, on Flickr

    So started with the F18W output shaft, and built that back up with the F20 1-4 gears after cleaning and inspecting them for wear and damage.

    F16 F18 F20 Gearbox Hybrid by ben a.k.a me, on Flickr


    F16 F18 F20 Gearbox Hybrid by ben a.k.a me, on Flickr

    Just need to clean up the case and a couple of little bits, then pop it all back together. I think I will be seeing cogs when I go to sleep tonight !


    F16 F18 F20 Gearbox Hybrid by ben a.k.a me, on Flickr
    I've been driving an F20C3.42 for a while and never liked it much because the 1st gear was so darn heavy the car was hard to get in motion. Then after a while needed to replace the engine and got my hands on an F18+C3.45 and even though the differences are not that dramatic it's a pretty nice gearbox.

    Now I have done a big resto on the car and made it much more silent other sounds start to irritate me a bit. Right now when I drive the motorway at 120Kmh (about 75Mph) in 5th gear I get around 3760 rpm and at that rate the engine does start to become a little bit noisy again. I cabn imagine it'll irritate me a lot on longer drives. So I've been looking at all the gearbox ratios and done some math and saw some boxes that bring it down to around 3000 rpm, some at 3200/3300-ish...

    I've used this online calculator:http://www.csgnetwork.com/multirpmcalc.html

    And this website as a reference for the box ratios:




    I've seen there are two versions of F16 and the version 1 will have the heavy 1st gear again, the version 2 a considerably lighter 1st as I've had so far. F16 boxes also come nicely cheap... Though how can I distinguish the 1st or 2nd version?? Any way to tell the ratios without having to try it out? For instance marking the input shaft and a drive shaft and then spinning it counting the revolutions??

    So I've looked at my options and wondered what you guys think?

    Also many say the F28 box isn't any good on a C20XE as it would not be able to spin it round efficiently, but looking at the ratios the 6th isn't very much different from many WR boxes and the 1st is still nicely light.

    Could also open up the F18 and place an F16 final ratio in of 3.55 and swap the 5th gear for the 0.707....
    Last edited by Vinci; 07-12-2012, 11:11 AM.

  • #2
    Re: Gearbox madness...

    I swapped the 5th gear on my f20 for a taller one from an f18w box .... much nicer on longer journeys.

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    • #3
      Re: Gearbox madness...

      And that's a 3.42/3.55 or 3.72 final ratio?

      Comment


      • #4
        Re: Gearbox madness...

        It's regular 3.55

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        • #5
          Re: Gearbox madness...

          The Cavalier SRi I have has a close ratio F16 and after spending some time on the Mk2CAV forms it seems to be one of the most common complaint and mod to change the 5th gear. I will most likely do the same when it becomes my regular daily driver.

          It might be worth having a look at Daewoo gearbox ratios as I drove a 2002 Lanos 1.6lt Twincam one recently and the ratios felt way different to any F16 or F20 I have. They have a D16 and a D20 which are the same boxes but some seem to have more variations.

          Plus some have Hydraulic clutch and some cable... I know the Hydaulic clutch fits a F16/F20 box as I have done that conversion for a Daewoo Lanos rally car I am helping build.

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          • #6
            Re: Gearbox madness...

            Interesting Ant! So how does the pedal get converted to hydraulic, standard fit or by home manufacturing??

            Been looking at F18+WR3.57 boxes, of which most seem to have a hydrolic clutch as well, and is easily converted to cable as it uses the same hole. Hydrolic will probably give a nicer feel though? Apart from that I do love the simplicity of the cable clutch...

            Comment


            • #7
              Re: Gearbox madness...

              Also been looking at the F17, which does seem to have very nice ratios! Though it seems that some parts won't fit then??

              And still very tempted to get an F28, which is around €450 over here. Not a bad price if it is a good one and the ratios and steps on that actually look superb, but it is said to be less strong and durable as an F16/F18/F20. The latter doesn't bother me though as many reported the F16 to be weaker, but they still don't break that quick... I never ruined a gearbox in my life and the fact that they are still abundant and cheap and easy to come by proves how good they really are...

              Just seems like a lot of fun to me to be able to choose out of 6 gears. And in 6th the calculated rpms are still higher than the 5th of most WR boxes..

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              • #8
                Re: Gearbox madness...

                I've been offered an F18W3.74 and looking at the ratios I think it might just be the thing for me. All gears above 2nd are just a bit heavier than my C3.45 and the first two are lighter of which the 1st is by a considerable bit... I am not 100% sure I filled all the data in correctly and whether I am making the right decision, but I have a good feeling about it. Off course it is also a matter of preference....

                I've made some screenshots from all the different gear boxes 1st and 5th gears to see what the resulting RPM is at a certain speed.... Thought it'd be nice to share it:
                (P.S. 'Versnelling' is Dutch for 'Gear')
                1ST GEARS:










                5TH GEARS:









                As you can see there's also the ratio of the F28 6th gear. The F18W3.74 is still lighter in 5th than the F28 in 6th, which is something I kept in mind as a bit of a benchmark....
                Last edited by Vinci; 10-12-2012, 11:45 PM.

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                • #9
                  Re: Gearbox madness...

                  Is the f18w out of a vectra b? if so i had 2 gearboxes die in the same car both times it was the diff.first gearbox went at about 75,000 miles second gearbox (reconed) lasted about 20,000 they where in standard car,i was told the diff are know to be weak. car was only 4 years old when first box died.

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                  • #10
                    Re: Gearbox madness...

                    Don't know what car it is from yet, but I will ask.... I will keep my present F18+C3.45 so if the diff goes I can perhaps swap it or put the gears in that box...

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                    • #11
                      Re: Gearbox madness...

                      The diff on the f18 is a weak point but it seems to be worse on the bigger cars like the vectra. I ran an f18cr on a v6 mk3 with no issues and that had 200bhp and 200ftlbs and it was no stranger to high rpm launches at the traffic lights. It was a low milage one though.

                      Comment


                      • #12
                        Re: Gearbox madness...

                        Originally posted by Vinci View Post
                        Interesting Ant! So how does the pedal get converted to hydraulic, standard fit or by home manufacturing??

                        Been looking at F18+WR3.57 boxes, of which most seem to have a hydrolic clutch as well, and is easily converted to cable as it uses the same hole. Hydrolic will probably give a nicer feel though? Apart from that I do love the simplicity of the cable clutch...

                        The Lanos had the hydraulic clutch already I just put the hydraulic assembly from the D16 STD Woo box to a CR F16 box. but not looking at the car right now it wouldn't be any harder than setting up a pedal box for the brake pedal. I wouldn't be supprised the Daewoo pedals swapped into the Mk2 with minor mods... the 16V Lanos shell is very close to a Mk2 Astra and shares same suspension and pickup points with one small variation... a 3 bolt strut top which we will replace with an Ali one.

                        Comment


                        • #13
                          Re: Gearbox madness...

                          I know the bulkhead is quite different though, so wouldn't be surprised if the pedal box assembly isn't that easy to convert to... Regarding longevity I think the cables way outlive the hydrolic system....
                          Last edited by Vinci; 12-12-2012, 04:23 PM.

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                          • #14
                            Re: Gearbox madness...

                            yes... I have asked this queston a few times before about hydraulic verses cable but I have never got an answer. I have used the same cable for ever and never had a fail.

                            Comment


                            • #15
                              Re: Gearbox madness...

                              Classic case of scratching the left ear with the right hand (envision that with the arm along the back side of the head) As can be seen in so many newer cars... Recently saw a Benz where the gas pedal used a cable, connected to a little black box with a multi pin connector, fitted two inches away from the throttle body, where another little black box with a multi pin connector would rotate the throttle valve!! ERHhhh??? WHat???

                              Pre 1995: Tech team designs car-> Design team gets to wrap it up in a nice looking package
                              Post 1995: Design team draws car-> Tech team needs to 'mould' the ever increasing list of BS in there

                              It's not too hard to tell where things went wrong in the car industry....

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