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Brett's GTE 16v 'Project'

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  • Brett's GTE 16v 'Project'

    Thought I better get round to doing a thread like this!!! I dont regard the car as a project really, I'm building with bits I see and like, and to the job I want it to as best as it can. Its being built for me and not for attention, but read and enjoy. All comments are welcome.

    I bought my F plate GTE 16v in November 2003 for £900, 4 previous keepers, 3 from the same family. The car has never been owned by anyone outside of Somerset and was sold at new by my nearest Vauxhall dealer. It still wears the dealer sticker in the back window. Best of all it had only 68k miles on it and was standard except for 60mm PI springs. Sadly I dont have any pictures of it as I bought it.

    In the first few months of having it I did the usual, 16" Team dynamics Tornado's, Manifold back exhaust and a filter. I followed this up with the addition of some quad headlights and some brembo brake discs. About this time I had it RR'd at 164bhp@fly and 131@wheels. Next up I swapped the whole interior for a mint Black one I bought from 'stt' £100. This included the dash and took me 3 days from starting to strip the donor car to finishing mine. SO the whole Easter weekend then About the same time I fitted a load of powedercoated goddies and some strut braces, planning for a track day I fancied a bash at.

    April 04 saw Castle Coombe, when my whole outlook on cars and car modifying changed... I went on the track. Suddenly the interior seemed unessecry despite having been in for less than a month. I was hooked In May I had to repair all the stuff I broke at Castle Coombe, along with track rod ends, the traditional sump gasket leak was cured with a 8v rubber gasket. Then it got broken into, what little stereo I had went bye bye. gutting. New locks and a door followed. Ive never bothered to replace the stereo with anything good!!! (note to all Mk2 Astra owners - your car doors are made from foil. Never, never loose your temper and kick them!!)



    In June I bought a magnex manifold for it and the show season kicked off PVS and Castle Coombe... I came back from Coombe again and this time binned the interior. It just had to go!!! Instantly the car felt more nimble, it was EVEN faster and handled better although the back end could be a bit skitty and the back brakes prone to locking. I spent the next month or so perfecting the inside, I sprayed all boot plastics body coloured as I dont like the exposed 'webbing' and the boot floor was scrapped clean of all the tar and sprayed. I also got a private plate for my 21st birthday which was looks pretty cool! Weight was down to 960kg's.




    In August I decided that the time had come to get the one thing I missed from my old car (Calibra 16v) and that was the front seats. Ok not in keeping with the stripped out theme but I use this thing everyday and Im a sucker for comfort. Again stt came good supplying a mint set at a very good price. I obtained some LHD fog light switches from Astra Dan to operate the heating off for them. Joey helped me fit them and wire it all up. You cant beat them in the winter!



    September arrived and Billing came and went. There I managed to find an Opel Monza trip computer, which fits in place of the clock and provides useful info on fuel consumption as well as being an unuslual and little known mod. Then the cambelt slipped - although by some miracle it slipped on notch and did no damage. The car was off the road for a week, and my god I missed it. Stt again came to the rescue coming to mine to do the job late one night:beer:



    In October a mate through MIG decided his Astra's days were up, and he had a roll cage. Within about 30 seconds of seeing the add the I was on the phone and the proud owner of a Saftey Devices 6 point bolt in. It then failed the MOT on rust. Stt welded her up for me but by now it was becoming obvious the first half of 2005 would see the car getting a long overdue rust irradication programme. I was at this time saving up for insurance and road tax so it was a question of running the car. As you'd expect the service routine fell around now so I did that. Just couldnt help but tinker somehow.

    In Noverber I contented myself by making a custom dash board, which cost me about £60 to make and is something Im really proud of. I've extended the instrument binnacle and will be running some guages in there. Its 'Flocked' to give it a nice finish which is really adds to the whole motorsprt look, and stops all those rattles!!! I also sprayed the roll cage Mistral grey to go with the bodywork.




    In december the time came to fit the cage, its the single best thing Ive ever done to a car. I cant reccomend it enough. Again a huge thanks to stt for fitting it for me.




    The main reason for fitting it? Donington Park, my track day dreams all rolled up into one an incredible experience that has firmly stamped my interest in this activity. I managed a best lap of 1.33.55 on a car which has only been modified to the degree I've said here. Standard brakes and suspension really. nouthing more. Even in that state the car was amazing to drive. Now I cant wait to see what its like when its got more done to it.




    Well that brings it up to date. This scratches the surface with what I have done to this car, In the interior the only things that are there from when I got it are the rear view mirror, the handbrake and the electric windwow switches. Thats not an exageration. in 2005 I'll be doing some bits and peices but the bodywork needs attention so hopefully around May It'll be in the bodyshop being sorted out. I plan to take ot off the road for the winter and transplant in a LET. Im on a pretty tight budget hence the relatively slow progress of mods, especially in the suspension and brakes department, so I cannot justify the cost of TB's.

    Couple of people I need to thank from on here, mainly Joey (Gander) and Simon (stt) without whom, this car would not be what it is today.

    I'll keep this updated as I do more mods over time
    Last edited by Brett; 19-01-2005, 09:31 PM.

  • #2
    Re: Brett's GTE 16v 'Project'

    Excellent!! I love reading these journel type posts, oh and about the LET I read a few posts on mig that suggest those suckers are really high maintanence lump's but that could just be from a mild/heavy tune? I suppose if you keep the power down below 250 bhp you shouldnt encounter such problems but it really put me off a let and back onto carb's and tb's!

    Comment


    • #3
      Re: Brett's GTE 16v 'Project'

      Looking good Brett ,i like following the progress of your car so its good to see you have started a thread for it .Im looking forward to seeing your car at a show some time ,so keep it up mate

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      • #4
        Re: Brett's GTE 16v 'Project'

        Good write up there. I like reading about incremental changes. I've always enjoyed chaning one thing and then seeing what difference it makes to the car.

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        • #5
          Re: Brett's GTE 16v 'Project'

          Great looking motor, love the dash!

          I've squinted real hard at the pictures and would like to know where have you put the front indicator lights? The quad lights are something I'm looking at but I do'nt want to be cutting holes in the front bumber.

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          • #6
            Re: Brett's GTE 16v 'Project'

            Great write up and a fantastic car!
            Thanks for the thanks mate, any time, you've helped me out so many times I've lost count!

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            • #7
              Re: Brett's GTE 16v 'Project'

              Excellent!! I love reading these journel type posts, oh and about the LET I read a few posts on mig that suggest those suckers are really high maintanence lump's but that could just be from a mild/heavy tune? I suppose if you keep the power down below 250 bhp you shouldnt encounter such problems but it really put me off a let and back onto carb's and tb's!
              your preaching the the converted mate. Ive got a good plan that should give reliabitly, I'll mod it lightley and go from there step at a time. LETs are high maintenance, but I dont see why a good condition lump (I'll be rebuilding it before fitting it) cant push 220-240 bhp reliably. Im lucky to know Mike Hayward from MIG as they are from the same MIG reigon as me and what they dont know about those lumps just aint worth knowing. Nouthings guaranteed though!!!

              Tom, thats the fun of it. waiting to fit the bits, fitting them and the assesing what improvement they've made. Hell I even got excited waiting to see what differnce some new tyres would make!

              As for the front indicators, well Im half busted there really. In the pics where it has fog lights, they are in there. 10 mins with a soldering iron and I had modified them to take the indicator bulbs. In the ones without the foglights, which I removed a month ago in a feeble attempt to cool the brakes on track... I dont have any

              cheers for all the comments. More mods planned at the weekend...

              Comment


              • #8
                Re: Brett's GTE 16v 'Project'

                T.F.S seem to know alot about the turbo lump as well if you ever need any advice and chip seems very knowlagable but he also seems to think n2o is the answear to everything!

                Comment


                • #9
                  Re: Brett's GTE 16v 'Project'

                  Good reading that Brett, Like the arty photos too

                  Im still impressed with the dash, is it expensive the flocking kit ?

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                  • #10
                    Re: Brett's GTE 16v 'Project'

                    Flocking is dirt cheap, I did the whole dash for under £30 - although I would order 2 kits and another bag of flock as there wasnt enough glue in just one kit and I had to buy some more!!

                    I got it from a company called Frost Auto Restoration.

                    I really enjoy finding somewhere nice to photograph the car. The first Pic is taken in Cheddar gorge where I take a lot of the photos, I climbed that cliff In about 30 degree heat sweating buckets!!!

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                    • #11
                      Re: Brett's GTE 16v 'Project'

                      Brett's car is quite inspiring in that when I first saw it back in June I think? It reesembled a std(ish) valver with wheels & quad lamps. Now its received a fair waack of mods under my nose.

                      Keep it up mate & I hope to join you in the Mistral Grey crusade shortly......

                      Be good with a LET under the bonnet too.

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                      • #12
                        Re: Brett's GTE 16v 'Project'

                        cheers Craig!

                        Ive heard a little bit about your planned replacement!

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                        • #13
                          Re: Brett's GTE 16v 'Project'

                          Originally posted by Brett
                          cheers Craig!

                          Ive heard a little bit about your planned replacement!
                          INDEED!

                          Its gonna require quite a bit of work to get to a std that I'm happy with. (not that my previous valver was anything to go by)!!

                          Ive got some subtle ideas up my sleeve so to speak. Should make a good restoration diary............

                          C.G

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                          • #14
                            Re: Brett's GTE 16v 'Project'

                            you'll have to get pictures up of your new valver Craig!! after a dman good polish!! to be fair though you've done really well to get that shell. And its in the best colour!!

                            also well done for being one of the few people who havent run up the back of Simons car whilst he tows them!!

                            Comment


                            • #15
                              Re: Brett's GTE 16v 'Project'

                              Originally posted by Brett
                              you'll have to get pictures up of your new valver Craig!! after a dman good polish!! to be fair though you've done really well to get that shell. And its in the best colour!!

                              also well done for being one of the few people who havent run up the back of Simons car whilst he tows them!!

                              Pics etc all coming soon mate..... Hows the V6 stoppers ??

                              GET THEM SPIGGOT RINGS FOR GAWD SAKE.

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